Equipment

10-Year Major Inspection & Engineering Assessment

Major inspections for EWPs, cranes and lifting equipment, including coordinated strip-down, NDT crack detection and engineering assessment for informed return-to-service decisions.

Overview

Major inspections are planned in accordance with applicable manufacturer requirements, equipment design life, competent-person recommendations and relevant requirements and guidance within the AS 2550 series. NDT Australia coordinates strip-down, NDT of critical components and engineering assessment as a single provider, nationwide.

A major inspection is not a paperwork exercise. It provides an opportunity to identify hidden fatigue cracking, worn pins and structural deterioration so the equipment owner and competent person can make informed maintenance and return-to-service decisions.

What is an AS2550 10-Year Major Inspection?

The AS 2550 safe-use series provides relevant inspection and maintenance requirements and guidance for cranes and elevating work platforms. The appropriate inspection scope and timing depend on the equipment, manufacturer instructions, design life, service history and competent-person assessment.

A major inspection may require substantial dismantling so critical structural and mechanical components can be cleaned, inspected and tested. The findings and engineering assessment provide the basis for an informed return-to-service decision and any required rectification.

Complete Strip-Down & NDT Process

Our major inspection process covers every fatigue-critical and load-bearing component:

  • Systematic visual inspection of the complete structure, welds and mechanical systems
  • Ultrasonic testing (UT) of booms, chords and load-bearing sections for internal defects
  • Magnetic particle inspection (MPI) of critical welds and ferromagnetic components
  • Pin, bushing and bearing checks for wear, deformation and cracking
  • Weld crack analysis at high-stress joints, pivots and boom attachment points
  • Hydraulic system and structural integrity assessment with engineering sign-off

Engineering Assessment & Inspection Report

The engagement can conclude with an engineering assessment and inspection package documenting what was inspected, what was found, what was rectified and the technical basis for the recommendations provided.

The report gives equipment owners a traceable record to support maintenance planning, due diligence and discussions with their competent person, principal contractor or other relevant stakeholders.

Book Your 10-Year Major Inspection

Planning ahead helps minimise downtime. Call NDT Australia on 0416 689 689 or request an inspection online to discuss the equipment, available records, required scope and scheduling.

Frequently Asked Questions

Timing depends on the equipment, manufacturer instructions, design life, service history, applicable requirements and competent-person recommendations. The AS 2550 series provides relevant inspection and maintenance guidance for cranes and elevating work platforms.

Duration depends on the equipment, its condition, the dismantling required, access to records and components, and whether rectification is identified. We confirm the expected program after reviewing the scope.

Major inspections may be relevant to EWPs, boom lifts, cherry pickers, scissor lifts, truck-mounted platforms, mobile cranes and other lifting equipment. The appropriate timing and scope should be determined from manufacturer requirements, design life, service history and competent-person advice.

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