Case Study

EWP Fleet Fatigue Inspection Program

How a rolling eddy current inspection program kept a large EWP hire fleet compliant and available.

Overview

A hire company operating a large fleet of boom and scissor lifts needed to keep every machine compliant to AS 2550.10 while minimising downtime. NDT Australia designed a rolling inspection program built around eddy current crack detection at fatigue-critical welds.

By scheduling inspections around fleet utilisation and reporting clearly, we kept the fleet compliant, caught early-stage cracks before failure, and maximised machine availability.

The Challenge

  • Large fleet with high utilisation
  • Compliance across many machines
  • Downtime directly reduces revenue

Our Approach

  • Rolling eddy current inspection schedule
  • Fatigue-critical weld focus
  • Clear per-machine reporting
  • Early crack detection and rectification

The Outcome

The fleet stayed compliant with minimal downtime, and several early-stage fatigue cracks were detected and repaired before they could cause a failure.

Frequently Asked Questions

Related Services

NDT Australia provides these services nationwide with certified, mobile inspectors and clear, compliant reporting.